The mentioned steps are explaining basic dehydration process, To get detailed process flow chart of milling, powder, grinding & frying Click here
RM arrival from farmer
Washing and Sanitation
Hot air drying
Slicing and Feeding on belt
Slice thickness checking
Dried onion slices are further passed through second stage dryer and get completely dehydrated (Moisture level up to 6%).
Dehydrated onion slices are moved through food grade conveyors at controlled conditioned room & get cooling in a cold dryer.
Temperature & Humidity of environment
Onion kibbled sorting based on image sensing technology to remove onion roots and other impurities.
Vegetable impurities ratio checking
Crispy onion slices are passed through the Huller machine. Here onion kibbled, powder & chips are separated & skin is removed by air aspiration.
Foreing matter check
Sorted Onion kibbled is passed through a metal detector to remove metallic impurities.
Metal Pieces verification every 2 hours.
Production batch wise product sample is sent to lab testing.
Chemical, Physical & Microbiological testing
The polybags are packed in paper bags or in corrugated boxes as per customer requirement.
Packing material inspection
Dehydrated onion kibble is packed in moisture proof food grade 2 layer polybags.
Packaging Material inspection, Sealing Check
Passed from offline metal detector
Metal Pieces verification every 2 hours
We have a state of the art In-house testing laboratory with GMP model equipment’s to analyse Physical, Chemical & Microbiological testing Parameters.
Adequate offline and online metal detection ensuring the absence of Fe, Non-Fe & SS particles in all the batches before dispatch.
We own Technically Qualified staff in our Quality & Production Department.
For better food safety and quality purpose we have in-house sterilization process as per the requirements.
We pass our products through RGB Color Sorter to remove vegetative impurities like roots, off-color particles, black or burnt particles, and foreign matters like threads, plastic pieces, and small stones.
As per COVID-19 guidelines, sanitation program for all the workers & staff by sanitation tunnel and temperature monitoring using an infrared device.
Continues improvement through in-house & customer’s feedback.
Compliance of all legal requirements.
We pay close attention to the transition from allergens.